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    EML-AJe SERIES

    AC servo direct twin drive Punch / Laser combination machine

    EML AJe series is a High-speed Punch/Fiber Laser combination machine that is now equipped with a new punch and die changer (PDC).

    Based on the best-selling ‘’EML’’ combination machine, Amada presents the EML-AJ series with fiber laser technology and a higher punching hit rate.

    The automatic punch die changer was upgraded to work with the Tool ID system while the laser is processing.

    The EML-AJ provided continuous operation at high speeds with low running costs.

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    FEATURES

      Highly productivity, Low Running cost, and processing of highly reflective materials

      • Fiber Laser Oscillator: AJ-3000 [Processing speed is 2.5~4.0 times faster than a CO2 laser]
      • Reduce maintenance cost
      • Outstanding safety and workability
      • Process highly reflective materials

      High speed and High quality punching process

      • Achieve higher speed punching
      • P&F (option); High height up-forming prevents material scratching
      • MPT Tapping station
      • Tool ID system

      Solution for continuous operation

      • Automatic Tool Changing device (PDC)
        • Tool changing during laser processing
        • Long-Hour continues operation
        • Number of tools – Punch 200/ Die 440
      • TK Automated Solution
      • Automatic Nozzle Changer
      • Automatic laser scrap removal
      • Automatic cutting plate cleaning

      Easy Operation

      • AMNC 3i
      • V-monitor (option)

    Machine Specifications

    EML-2512AJe-PDCEML-2515AJe-PDCEML-2512AJeEML-2515AJe
    Model names (Note the points listed below)EMLZ12AJPEEMLZ15AJPEEMLZ12AJEEMLZ15AJE
    Punch - Press capacitykN300
    Punch - Drive SystemAC servo, Direct twin drive
    Punch - TurretZ turret
    Movement method - During punch processingX-axis / Y-axis material movement
    Movement method - During laser processingX-axis material movement Y-axis light movement
    Processing range - Punch processing2550 × 12703050 × 15252550 × 12703050 × 1525
    Processing range - X × YP (mm)
    Processing range - Laser processing2550 × 12703050 × 15252550 × 12703050 × 1525
    Processing range - X × YL (mm)(with replacement)(with replacement)
    Processing range - Composite machining2550 × 12703050 × 15252550 × 12703050 × 1525
    Processing range - X × Y (mm)(with replacement)(with replacement)
    Rapid traverse speedX / YP / YL / Z (m/min)100/80/100/80
    Machining accuracy (mm)±0.07 (our punching pattern)
    Maximum work mass (kg)75 (F1)/150 (F4)75 (F1)/150 (F4)/220 (FA+F4)75 (F1)/150 (F4)75 (F1)/150 (F4)/220 (FA+F4)
    Work shooter size X × Y (mm)400 × 1270400 × 1525400 × 1270400 × 1525
    Number of PDC molds in operation220 stations
    Maximum punch frequency (X-axis) (min⁻¹)500 (25.4mm pitch/5mm stroke)
    Maximum punch frequency (Y-axis) (min⁻¹)340 (25.4mm pitch/5mm stroke)
    Machine mass (including oscillator) (kg)27500290002400025500
    Power receiving capacity (machine body + dust collector) (kVA)44443636

    OCSILLATOR SPECIFICATIONS

    MODELAJ-3000
    Oscillation MethodLaser diode pumped fiber laser
    Wavelengthµm1.08
    Rated PowerW3000
    Pulse Peak PowerW3000
    MasskgAppx. 400
    Power receiving capacitykVA10.4
    Chiller Power requirementkVA9

    TURRET LAYOUT

    mold sizeZ Turret - 53ST2AI-4MPT
    A ½ ̎ 30(30)
    B1 ¼ ̎10(10)
    C2 ̎3(3)
    D3 ½ ̎ 2(2)
    E4 ½ ̎ 2(2)
    B(TAP)1 ¼ ̎4(4)
    GAI (1 ¼ ̎)2(2)
    TOTAL53

    PDC LAYOUT

    PDCMold sizeNumber
    Upper row½"120(120)
    1¼"60(60)
    Lower tier1¼"20(20)
    2"12(12)
    3½""Total 8(8)
    4½""
    total220